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Project Information

Highwood Generating Station

Southern Montana Electric Generation & Transmission Cooperative was formed out of the common wholesale power need of the member systems. Five electric cooperatives and the newly-formed municipal utility system, Electric City Power, for the City of Great Falls, joined forces to bring reliable and competitively-priced long-term wholesale power supply to its users. During the evaluation of alternatives for power suppliers to replace wholesale power supply contracts that will expire near the end of this decade, it was determined that the best course of action was to construct a coal-fired power generating plant.

Stanley Consultants, an engineering firm with years of experience in the coal-fired generation field, was engaged to conduct a siting study to determine the best location for the proposed power plant. On their recommendation, Southern Montana Electric G&T has tentatively selected a site for the plant outside Great Falls, MT. The power plant will be called the Highwood Generating Station.

Discussions related to the long term financing of the project with the U.S. Department of Agriculture, Rural Utilities Service (RUS) are ongoing and additional requirements for the Environmental Impact Statement (EIS) are being addressed by Mangi Environmental Group. A team of consultants lead by the firms of Stanley Consultants, Inc. and Bison Engineers, Inc. will provide the information necessary to complete the EIS from the preliminary design and permitting processes to Mangi for incorporation into the EIS document.

Interim financing for the development of Highwood Generating Station will be provided by CoBank with long-term financing provided by RUS.

Power Supply Options Review

Over the past 60 years, the member systems of Southern Montana Electric Generation and Transmission Cooperative (Southern Montana Electric G&T) have met their total wholesale power supply requirements through use of traditional power purchase agreements. Prior to June 2000, the member systems’ supply needs were met through a combination of purchased power from the former Montana Power Company (MPC) and the Western Area Power Administration (Western). The member systems had a defined “allocation” from Western that satisfied approximately 20% of the need, with MPC meeting the remaining requirements under terms and conditions of an “all supplemental power requirements” contract that expired on June 22, 2000.

Since expiration of the contract with MPC, power has been purchased from the Bonneville Power Administration (BPA). Power provided by BPA is a combination of power produced at hydroelectric facilities located along the Columbia River, and a small block of environmentally-preferred product or wind generation. Unfortunately, the BPA purchase opportunity that provided Southern Montana Electric G&T an energy portfolio that was primarily hydroelectric generation, will begin to expire in 2008, and disappear completely in 2011.

In the wake of the “Energy Policy Act” passed by Congress in 1992, and the “Electric Utility Industry Restructuring and Customer Choice Act,” passed by the Montana Legislature in 1997, MPC began divesting itself of its generation assets. Pennsylvania Power and Light purchased those assets in 1999, removing wholesale power transactions involving energy produced by these assets from the regulatory process. Today, all wholesale power transactions in Montana are consummated at “market rates,” with the exception of those purchases made from power marketing agencies not regulated by the Federal Energy Regulatory Commission (FERC), such as BPA and Western.

Montana power users, at both the retail and wholesale level, no longer have access to electric energy at a regulated rate. With the exception of limited purchases from BPA and Western, electric energy prices in Montana are “market based.”

The member cooperatives made several attempts to engage in meaningful discussions with owners of existing generation to secure an affordable replacement for the BPA contract. The most recent effort to secure a power purchase agreement was conducted in November 2003. This process led to the conclusion that continuing to rely solely on traditional power supply agreements was not acting in the best interest of the member systems. At that point, the list of options for providing power was broadened to include the concept of constructing a base-load electric generating facility.

Market volatility, transmission capacity issues, and the unwillingness of owners of existing generation to sell the output of their facilities at prices lower than “what the market will bear,” offered compelling reasons for the cooperatives to seek a supply option that provides a higher level of control over existing and future supply needs.

In response to a need for affordable, reliable, and quality wholesale electric energy and related transmission services, Beartooth Electric (Red Lodge), Fergus Electric (Lewistown), Mid Yellowstone Electric (Hysham), Tongue River Electric (Ashland), Yellowstone Valley Electric (Huntley), and the City of Great Falls joined forces and formed Southern Montana Electric G&T. These providers of public power and related services have embarked on a course of action to ensure that their members/consumers – approximately 120,000 Montanans – will have a locally-owned and controlled supply of electric energy.

Over the course of the past several years, the region’s economy has been disadvantaged by energy supply and price uncertainty, demonstrating that a key component of sustained economic activity is access to appropriately-priced electric energy and related services. Affordable energy is essential for agricultural, commercial, and municipal activity. In order for these Montana entities to function productively, their energy supply future must be secure.

Southern Montana Electric G&T believes it is time for Montanans to step up to the plate and secure a supply of responsibly developed electric energy. Recent irreversible legislative activity, corporate divestiture of cost-of-service-based resources, and modified service goals for federal power marketing agencies make this an urgent need. Access to cost-based electric energy is an essential attribute of our ability to ensure a sustainable quality lifestyle. Southern Montana Electric G&T is convinced that this goal can be achieved while serving as wise stewards of Montana’s resources. Affordable electric energy and related services are fundamental needs shared by all Montanans.

To meet the energy needs of the member systems it serves, Southern Montana Electric G&T has taken a proactive role in developing a sustainable energy supply portfolio. This required taking an unbiased look at all available options – purchases from existing resources; renewable resource development; and the construction of a new, environmentally-sensitive energy production facility. Southern Montana Electric G&T has taken a bold step toward the development of a well-balanced energy supply that will ultimately embrace a responsible variety of supply alternatives including traditional base-load facilities and proven, cost-effective renewable resources.

Project Background

Southern Montana Electric G&T will work with the U.S. Department of Agriculture Rural Utility Services (RUS) for any project financial needs. At the suggestion of RUS and the Cooperative Finance Corporation (CFC), Southern Montana Electric G&T contacted East Kentucky Power Cooperative (EKPC). EKPC hosted a tour of E.A. Gilbert Unit 3, then under construction, for Southern Montana Electric G&T staff. The unit is located at the Spurlock Generating Station near Maysville, Kentucky. EKPC offered assistance in plant design, construction, training, and operation. During the tour, Southern Montana Electric G&T was introduced to Stanley Consultants, who provided detailed design, procurement support, resident engineering services, and construction management support for the EKPC project.

[The E. A. Gilbert project was declared commercial in March of 2005. To view a timetable of the E.A. Gilbert Project at Spurlock Station (Click Here).]

Several studies were initiated and completed to satisfy requirements for project justification. Southern Montana Electric G&T contracted with Stanley Consultants to provide engineering support for the studies. A detailed load forecast, an alternative energy evaluation, a site screening, and a site selection study were included, and provided to RUS for evaluation and approval. These studies are located on the [RUS] website.

These studies also formed the basis for the environmental impact study (EIS). The EIS is funded by Southern Montana Electric G&T, and administered by RUS, and will evaluate the environmental impact of the proposed project. This study will also satisfy the State of Montana’s requirements for a state EIS. Mangi Environmental Group is performing the EIS. Stanley Consultants is providing preliminary engineering information, and Bison Engineers is providing environmental information from permit applications to Mangi. Electrical Consultants, Inc., has also supplied preliminary information on transmission lines to Mangi. The Montana Department of Environmental Quality (MDEQ) will work in cooperation to prepare a joint EIS document. Once completed, and upon a favorable decision, Southern Montana Electric G&T will begin construction at the site when other permits are obtained. [To view the latest information related to the EIS at the RUS website or at the MDEQ website.]

Project Overview

General

The Highwood Generating Station (HGS) will be a 250 MW coal-fired circulating fluidized bed (CFB) boiler power plant, and will be similar to E.A. Gilbert Unit 3, completed last year for EKPC. CFB boiler technology was developed in cooperation with the U.S. Department of Energy to reduce emissions from coal-fired electric generating facilities.

An Integrated Emissions Control Strategy (IECS) utilizing Montana low-sulfur coal, and Montana limestone, with additional control technology, will capture more than 95% of sulfur dioxide (SO2) emissions and more than 90% of nitrous oxide (NOx) emissions. A minimum capture rate for mercury emissions of 80% or an emissions limit of 2.0 pounds per trillion BTUs will be achieved. Southern Montana Electric G&T will test utilizing Activated Carbon Injection or an equivalent technology to determine the facility’s ability to achieve a mercury capture rate of 90%, or an emissions limit of 1.5 pounds per trillion BTUs.

Steam generated in the CFB boiler will be utilized in a steam turbine to produce 250 MW of electrical energy. Steam conditions at the turbine will be 2,400 pounds per square inch (psi) in pressure, and 1,000 degrees Fahrenheit (?F) in temperature. The turbine rotor will spin at 3,600 revolutions per minute (rpm), and will weigh approximately 75 tons. Montana coal will be consumed at the rate of 150 tons per hour, and Montana limestone will be consumed at a rate of 106 tons per day. Two train loads of coal, each consisting of 100 bottom-dump coal cars, will be required each week. Southern Montana Electric G&T has committed to addressing non-regulated greenhouse gases such as carbon dioxide (CO2).

HGS is a “first step” in developing a diversified energy resource portfolio that may be expanded to include proven renewable resources, such as wind and geothermal, to meet future load requirements.

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